Dedusting device for plastic granulate
HELIO®Clean 5
Reliable dust removal by 5-stage dedusting process
Conveying / dedusting device with ion shower
The new HELIO®Clean 5 conveying / dedusting device has been specially developed for injection moulding processes with small to medium throughputs of up to 25 kg/h. It is suitable for direct mounting on a processing machine (type M) or on container (type B). With the aid of a dedusting adapter, the HC-5 M can be integrated into an existing conveying line on site.
- small and efficient
- compact construction
- light weight
- air sifting with ion shower
- SUPERCLEAN function*
- special glass construction
- easy operation
- Interface: MODBUS RTU
- dust collection container in 5.5 liters effective size
- Cleaning by ions
- 5-stage dedusting process
- Optimum price/performance ratio
- Material throughput up to 25 kg/h**
* Extra long cleaning of the sifter glass by ionised air
and optical monitoring of ion generation
** depending on material and required degree of dedusting;
example based on PMMA/PC/COC/COP
5-stage dedusting process
- Gentle filling of the sifter
With an exactly equal portion of granulate with pre-dedusting
- Air sifting I
With ionised air
- Air sifting II
For perfect dedusting
- Cleaning I
With SUPERCLEAN
- Cleaning II
For complete dust removal
Control
Fig.: model year 2025
HELIO®Clean 5: Type M
Standard equipment
- Version with portioner, 0.5-liter intermediate container and machine adapter for mounting on processing machine or dedusting adapter
- 1-component version
- 3 m conveying hose set with venturi suction lance
- Special glass, abrasion-resistant and viewable from all sides
- SUPERCLEAN function
Options
- Conveying hose set long (5 m)
- Intermediate container 5 liters
- Dedusting adapter
- Dust collection container with automatic filter cleaning + 5 m dust removal hose
| material throughput | max. 25 kg/h* |
| dedusting portion | 0.38 liter |
| process | Air sifting with ion shower and final cleaning |
| ioniser | 1 ioniser standard |
| dust removal | separate dust collection container |
| control | HELIO®Clean 5 control |
| features |
|
| place of operation | directly mounting on processing machine, container or dedusting adapter |
* depending on material and required degree of dedusting; example based on PMMA/PC/COC/COP
HELIO®Clean 5: Type B
Standard equipment
- Version with portioner for mounting on container
- 1-component version
- 3 m conveying hose set with venturi suction lance
- Special glass, abrasion-resistant and viewable from all sides
- SUPERCLEAN function
Options
- Conveying hose set long (5 m)
- Adapter flange ring
- Dust collection container with automatic filter cleaning + 5 m dust removal hose
| material throughput | max. 25 kg/h* |
| dedusting portion | 0.38 liter |
| process | Air sifting with ion shower and final cleaning |
| ioniser | 1 ioniser standard |
| dust removal | separate dust collection container |
| control | HELIO®Clean 5 control |
| features |
|
| place of operation | directly on container |
* depending on material and required degree of dedusting; example based on PMMA/PC/COC/COP
Equipment
Conveying hose set
- Compressed air driven Venturi suction lance
short or long version
Conveying height up to 6 m - Conveying hose
PUR-H DN 32 (3 m) with earthing
compressed air line bundled with hose
Options
- Conveying hose long (5 m)
Dust removal
Standard: dust collecting container
- Dust collecting container in 5,5 liters effective size
- Dust removal hose 5 m (DN-50)
The separated dust is removed into a dust collecting container. An integrated exhaust air filter ensures dust-free ambient air.
Option: dust collecting container with automatic filter cleaning
- Dust collecting container in 15 liters effective size
- Dust removal hose 5 m (DN-50)
The separated dust is removed into a dust collecting container. An integrated exhaust air filter with automatic filter cleaning ensures dust-free ambient air.
→ Available from the K 2025 show onwards
Dedusting adapter for integration on existing conveying systems at site
The existing on-site conveying unit remains in use - it is simply moved sideways on a sliding rail. At this new position a suction device is located under the rail, from which the conveyed material is sucked into the HELIOS dedusting device, dedusted in portions and transferred to the processing machine (type A).
